SPARE PARTS

SPARE PARTS

It is important to have good inventory of spare parts for the systems supplied by Macawber Beekay. The spare parts should be interchangeable with originally supplied equipment. Macawber Beekay strongly recommends the genuine spare parts for the following reasons:

  • Our sourcing of raw materials is from reputed makes, each component undergoes stringent quality checks.
  • We have world class manufacturing & testing facilities. The core components (eg Dome Valve, etc) are manufactured on CNC Machines.
  • The final quality checks are well defined for each item. We supply same quality of spares for domestic & overseas markets.
  • Consistent quality is maintained and hence there is always a difference between locally sourced spares and original spares from Macawber Beekay. Low cost alternatives may fail early and cause safety problems.
  • We keep adequate inventory in our works to meet express delivery in case of emergency requirement of spares.
  • Plant operators get better life of the equipment using original spare parts. Hence minimal maintenance, less down time of the plants and consistent guaranteed performance of the plants.
  • Plant operators should do the cost-benefit analysis before buying local spares.

Why use Macawber Beekay spares?

There are some distinct and widespread advantages that our customers can benefit from by using genuine and high-quality spares from Macawber Beekay. Our USP is in our technique & machinery used for manufacturing these spares with extreme high precision and quality, which cannot be matched by any other local or cheap aftermarket spare suppliers claiming to supply genuine spare parts for our products.

For example, a few state-of-the-art automated machinery that give Macawber Beekay a competitive edge over other suppliers are:

  • Automatic Plate Forming machine for conical & Cylindrical Shapes
    is equipped with an analogue dial indicator to read the position of side bending rolls, its end is equipped with a conical and cylindrical bushing, help to roll the plates at every possible angle with high degree of accuracy.
  • CNC machine centre (Turning/milling/ Drilling /Boring)
    Is used as a single station with different manner including turning, Milling, Drilling & Boring that includes an automatic tool changer and a table that clamp the workpiece in place, the orientation of the spindle is the most fundamental defining characteristic of CNC machining centre.
  • Robotic Welding arm
    by deploying a robotic welder Macawber Beekay is able to achieve a superior quality of weld by ensuring the correct welding angle, speed, and distance with repeatability of accuracy of (+0.04mm). Ensuring that every single welding joint is consistently produced to the highest quality, also, allowing for faster completion and delivery of products whilst ensuring consistent quality
  • CNC plasma cutting machine
    The shapes resulting from CNC plasma cutting are very smooth and precise and include sharp corners, intricate curves and inside cuts. The plasma cutter is equipped with gears that ensure that the cutting is accurate without deviating from the measurements specified. Also, the cutting speeds of the CNC plasma cutters are quite high, and the cutter can operate up to speeds of around 500 inches per minute.

Dome Valve Assy.

DOME

Manufacturing Process (For dome):

  • Casting
  • CNC Profiling / Copy Turning
  • CNC Boring

CYLINDER & ACTUATORS

Torque Arm

Manufacturing Process:

  • CNC Turning
  • CNC Milling

Striker Arm

Manufacturing Process:

  • CNC Turning
  • CNC Milling

Shaft

Manufacturing Process:

  • CNC Turning
  • CNC Milling

Valve Body

Manufacturing Process:

  • CNC Turning
  • CNC Milling

Top Plate

Manufacturing Process:

  • CNC Turning
  • CNC Milling

Insert ring with Spigot Piece

Insert Seal

NRV

Exhaust Silencer

Repair Kit

Flow Pad

Knife gate valve

Blow Valve

Bends

Pressure Gauge

Solenoid Valve

PIP

Manufacturing Process:

  • Plasma Cutting
  • FCAW

Clinker Grinder Segments

Clinker Grinder Roll with Shaft

Spur Gear

Ash conditioner shaft with paddle holder

Manufacturing Process:

  • Machining on 30 feet long lath

RVF Rotor

Jet Pump

Scraper Bar

Bar Connector

Chain

Roller

Manufacturing Process:

  • All component Machining & Welding on Special Purpose Machine

Macawber Beekay has dedicated department – a single point window supporting & helping our customers - right from generating quotation to supply chain management of spares. This department is responsible for maintaining the data base for each individual project and offer a stock top-up service that ensures customers always have the right level of stock level for regularly used parts.

Please send your enquiries for spare parts at spares@mbl.in for our prompt response.